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10 types of stitches for custom travel backpack

Overview

When you’re crafting a Custom travel backpack, these ten stitching methods cover everything—basic seams, edge finishes, and top‑tier reinforcement. Each section lists Purpose, Tools & Settings, Key Points, and Steps.

  1. Basting – Hold layers in place for fitting.
  2. Lockstitch – Join panels for your bag’s main seams.
  3. Overlock (Serger) – Trim edges and lock them in one go.
  4. Topstitch – Flat seams that double as decoration.
  5. Bar‑tack – Tiny, dense stitches where stress peaks.
  6. Box‑X Stitch – A square plus “X” for handle strength.
  7. Coverstitch – Stretch‑friendly hems with a clean finish.
  8. Boxed Bottom Corners – Give your bag a flat, stand‑up base.
  9. Interfacing – Fuse or sew in lining to add shape.
  10. Buttonhole Stitch – Reinforced eyelets—no hardware needed.

1.Temporary fixing seam (Basting)

  1. Purpose: Temporarily fix the layers of the backpack (fabric, lining, zipper) to facilitate alignment and adjustment.
  2. Tools and settings: 80/12 ordinary machine needle, adjust the seam length to 4–5mm.
  3. Key points: The fixing seams on the backpack are loose, easy to remove, and do not bear weight.
  4. Steps:
    • Align the layers of the backpack and sew a straight line with a large seam length.
    • After confirming the position is correct, remove the fixing seams.
basting-stitches
basting-stitches

2.Chain stitch (Lockstitch)

  1. Purpose: Sew the main seam of the backpack, such as the connection between the side panel and the bottom panel.
  2. Tools and settings: Home sewing machine, 2.5mm straight stitch, needle size is selected according to the weight of the backpack fabric.
  3. Key points: The upper and lower threads are interlocked, the backpack is firmly sewn and not easy to unravel.
  4. Steps:
    • Adjust the tension to make the backpack stitch smooth.
    • Feed the cloth steadily and complete the chain stitch along the seam edge.

3.Overlock/Serger

  1. Purpose: Trim and overlock the backpack fabric at one time to prevent unraveling.
  2. Tools and settings: 3-5 thread overlock machine, equipped with sharp edge knife, needle size is determined by the backpack fabric.
  3. Key points: High-speed overlocking, the edge of the backpack is beautiful and wear-resistant.
  4. Steps:
    • Leave enough seam allowance for the backpack (about 3-5mm) and feed it into the overlock machine.
    • Adjust the height of the knife to ensure that the cut and the stitch are synchronized.
overlock stitches

4.Topstitch

  1. Purpose: Make parallel decorative seams on the surface of the backpack to flatten the seam edges and add beauty.
  2. Tools and settings: Topstitch foot, 3mm stitches, can use contrasting color thread to highlight the details of the backpack.
  3. Key points: The stitches are clear and flat, highlighting the edge contour of the backpack.
  4. Steps:
    • Align the edge of the presser foot with the seam edge of the backpack.
    • Keep the fabric flat and sew at a steady speed.
topstitch

5.Bar‑tack

  1. Purpose: Reinforce high-stress locations on the backpack, such as shoulder strap connection points and zipper heads and tails.
  2. Tools and settings: Bar‑tack mode on industrial reinforcement sewing machines, or wide zigzag stitches on home machines, with a seam distance of 1–2mm.
  3. Key points: Short-distance back-and-forth intensive stitching, high strength at key points of the backpack.
  4. Steps:
    • Align the stress point of the backpack with the center of the machine head.
    • Sew back and forth several times and then lock the seam.
bar tacks

6.Box-X Stitch

  1. Purpose: Make a box and “X” stitch on the backpack handles and shoulder straps to disperse the tension.
  2. Tools and settings: ordinary flat sewing machine, strong sewing thread, medium-coarse needle size suitable for backpack webbing.
  3. Key points: The box + diagonal line makes the backpack handle more resistant to pulling.
  4. Steps:
    • Mark the four corners of the box at the base of the backpack handle.
    • Sew the four sides, then rotate and sew the two diagonal lines.
Box-X Stitch

7.Coverstitch

  1. Purpose: Organize the elastic pockets or hems of the backpack, and cover the bottom edge of the fabric.
  2. Tools and settings: Double-needle coverstitch machine or household double needle, stitch length 2.5–5mm, with Looper thread.
  3. Key points: Parallel double lines on the top, cross-hemming on the bottom, good elasticity of the backpack mouth.
  4. Steps:
    • Feed the edge of the backpack into the machine mouth.
    • Monitor the alignment of the double lines and feed the cloth evenly.
Coverstitch

8.Boxed Bottom Corners

  1. Purpose: Make a flat support for the bottom of the backpack so that the backpack can stand on its own.
  2. Tools and settings: Home sewing machine, 2.5mm stitch.
  3. Key points: Cut corners and sew flat, the bottom of the backpack is three-dimensional and stable.
  4. Steps:
    • Cut out equilateral triangles at the bottom corners of the backpack.
    • Fold the triangle in half, sew the bottom edge and cut off the excess cloth corners.
Boxed Bottom Corners

9.Interfacing

  1. Purpose: Add lining to the custom travel backpack pockets, flaps, and main body to improve stiffness and durability.
  2. Tools and settings: hot-melt lining is bonded with iron, and sewing lining is done with straight stitches.
  3. Key points: different weights can be selected, and the backpack parts are more stable and not easy to deform.
  4. Steps:
    • Cut the lining to the same size as the backpack fabric.
    • Iron and bond or sew into the backpack structure.

10.Buttonhole Stitch

  1. Purpose: Make drawstring holes or drainage holes on the backpack to enhance the wear resistance of the hole edges.
  2. Tools and settings: Home machine buttonhole function or narrow zigzag stitch, with extremely short seam distance.
  3. Key points: Tight ring stitching, the travel backpack hole edge is not easy to fall off.
  4. Steps:
    • Mark the hole center and length on the backpack fabric.
    • Machine needle reciprocating or buttonhole mode lock stitch, back stitch lock thread.
Buttonhole Stitch

With these tweaks, your Custom travel backpack will look handcrafted, feel robust, and carry your adventures in style.

Picture of Bruce Su

Bruce Su

I'm Bruce Su, founder and CEO of Shen Xiu co. We are China Original Bag & Backpack Manufacturer, who can produce mommy bags, Nurse bags, Stroller bags, Bento bags, Diaper Bags, Hospital bags, Backpack, Sling bags, Drawstring bags, Tote bags etc..... Oem & Odm acceptable. Any small details can be customized.

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